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Midnight

Midnight's 300g Build Concrete Day (warning lots of pictures )

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On Tuesday the concrete guys showed up to get the aquarium pad done and open up the brick wall.

In preparation I had to move some old electrical and pull a fascia board from the top. To my pleasant surprise the brick stopped short of the ceiling, this meant that we could take down the whole wall and not support upper brick work.



I wasn't able to stay all day so I didn't get any pictures of them cutting the main portion of the brick. Essentially what they did was ran a chop saw up both sides and then sledge hammered the wall into pieces.



Once they got to the house support level they had to asses the foundation footers and decide how far down to take the brick. In the end the footer stayed but all the brick came out.





Next came the forms.



Then came the concrete truck, the concrete that was used was an industrial grade with fiber and calcium added. The fiber is for strength. The calcium and the dry mixing are because of the thickness of the pour. The height of this pad is 11 to 12" thick which would not cure properly with regular concrete.



They used a giant vibrator to spread the concrete into all the nooks and crannies.



Floating and leveling this mix was not easy because of the dryness of the material.



In the end you end up with a nice solid stable foundation to place your reef on. The reason for the size and thickness of this pad is the difference in floor height between the house and the garage. The top of this pad is at the bottom of the floor joists for the house. That coupled with a four foot stand will put the reef at 3 feet in the house and four from the pad for me to view from the garage side.



Pictured to the left is the 200 gallon mixing container that I will be using for salt water. This was picked up from Plastic Mart for $220 plus shipping. However while linking this I realized the price has just gone up 20 bucks on this container. This particular container has gallon marks and the 200 gallons does not go all the way to the top so there is room for salt.

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Comments

  1. jlemoine2's Avatar
    Great update, Midnight. It must be exciting to have the pad poured... How long until it's cured enough for a stand? Has stand construction started yet?
  2. melev's Avatar
    I'm so jealous that you had someone ELSE do the concrete work. LOL

    Looks great, and it dried quick!!
  3. pepper'scove's Avatar
    Wow, awesome. Looking forward to even more pictures!
  4. baker.shawn's Avatar
    wow that looks great!
  5. Midnight's Avatar
    Jlemoine2, Neighbor Mike the concrete guy said it should cure for at least a week before putting a load on it, meaning a full aquarium. Putting the stand on it will not affect it. The stand should be done tomorrow and delivered but I will probably leave it off the pad until I put a vapor barrier against that wall.

    Marc, never thought that you would be jealous of me, lol. The great thing is that all I paid was for material and the helper's days pay which is $150. The helper was the one with the hat. I am going to fill the inside of the stand with concrete myself though. And I am trying to get someone else to build my sump but he hasn't responded to my latest email about it, nudge, nudge, wink, wink.

    Pepper'scove, I will keep the pics and the updates coming, make sure to subscribe to my blog so you don't miss any.
  6. Midnight's Avatar
    Thanks Baker.shawn
  7. blakew's Avatar
    Looking good...you going to insulate the garage door or fill in the hole with a new wall?

    I love big builds...looking forward to following along!

    Blake
  8. Blake's Avatar
    Wish I could do this!
  9. Midnight's Avatar
    Blakew, yes I will be making the roll up door you see unusable. There is another one not picture that will stay functional. I will be sealing up the garage as best as I can because it will all be conditioned space.

    Blake, move the family to a new house and convince your wife it is the only way.
  10. melev's Avatar
    Resend that email. It got buried in my inbox for sure.
  11. blennyman's Avatar
    Woah - you are SERIOUS! You can tell someone is committed to reefing when they tear out a brick wall and pour a 12" thick concrete pad! I can't wait to see what's next.
  12. Midnight's Avatar
    Lol, blennyman, yes this will be my 40 year tank I am hoping.