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Atif

My new tank build up

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I decided to upgrade my nano to one step up. I had a few requirements:

1. Not too big. 42 x 24 X 20
2. Had to blend into existing house and furniture. Where possible use existing items vs buy new and have it accepted by wife
3. Have the system set up to be as low maintenance and automated as possible! Wife will not deal with tank related issues when I'm out of town on business!

So this is my story of the tank build up in San Francisco, Bay Area!

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Step 1 - Research.

I turned to John in LA to build the tank. - GREAT workman ship
Jeff at LifeReef to build the sump etc. - GREAT custom build AND customer service
Home dept. - no service its help your self
BRS - love the videos!
Aquacave - for the cheapest check valve on internet in stock!
eBay - too many items to list
uTube & Mr. Saltwater guy!

I started off with an old Armoir. Yes remember the days we had tube TV's which we hid in these huge armoirs !!

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The top had to come off so that I could use the base for the tank.

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So while I was busy making a mess in the garden, the post man arrived with a few boxes

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I had a lot of prep in front of me BUT I could not help peek into the boxes ...

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OK. Enough staring at boxes. Flew down to L.A and drove the tank back up in a rental. 500 miles, 2 x tank full of gas and some beef jerky and I got it home!

Phew it fits!!

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Inside of cabinet was dark wood and hard to see. So i painted it white with gloss paint.

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Drilled a few holes!! The extra holes in the back of the cabinet are for heat extractor fans

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Time to see if all the Sump, Refugium and plumbing will fit (fingers crossed that I measured correctly)

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Plumbing parts arrived ...

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My kids wanted to help with plumbing so we went to local hands on museum to practice plumbing

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My first weld to add the check valve on the return lines. UV arrived today along with many new goodies!

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Time to wire the heat extractor fans. These are 4" computer fans running 12V and will be attached to a 4x controller so that each fan can be variably controlled. Thats the neon blue thing! Sorry for poor picture.

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Adding bulkheads now.

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I spent 1 day getting much of the plumbing in now that my bulkheads were in place. Next is the image at the end of day 1 plumbing.

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Here are the close ups. Things to look for (pretty much everything is custom)

1. Space was limited so I had to use every inch of the cabinet.
2. Look at top left back (UV)
3. Neptune Apex is in using Netgear Wireless gear. I Have one Energy Bar 8 and need another!
4. I have a Mag 9 running the skimmer.
5. I have a Mag 7 running the filter media tubes.
6. I have a Mag 12 running the Main return manifold. This feeds one exit via UV to main tank. 2nd feed is to JBJ Chiller which is not hooked up yet. 3rd is to run the Refugium.
7. Note that I placed everything onto a foam padded base to suppress noise from pumps and wooden cabinet.
8. Tank exit is 1 inch. 3/4 Returns. If you remember I had a 4th bulk head. This is for electrical to run circulation pumps.
9. I also have a 3 canister dosing tank for essential elements. (front left in the last picture)
10. Not shown will be a Kalk dosing tank.


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That's about all I have achieved up to Thanks giving. Still to do:

1. Get new Energy Bar.
2. Plumb the chiller. The exit and return will be from back of cabinet. With the leftover wood I may have to build a new matching chiller cabinet!
3. Add shelf/hang on for Marine Magic 3x dosing pump.
4. Add wiring for 2 x circulation pumps via 1/2 bulkhead
5. Add float switch for ATO connected to Neptune via I/O kit
6. Add Temp, PH, ORP probes into sump holder.
8. Hang the LED lights (Cree 60W dim-able X 2)
9. Buy filter media lol
10. Complete return line plumbing.
11. Add 2 x BRS 50ml dosing pumps to automate water changes.
12. Add moonlights.

With that ahead of me, I will leave you with one last picture of our fish Nemo & Marlin watching their new house being built!

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Thanks I hope you enjoyed this so far!
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Comments

  1. matt_longview's Avatar
    Wow. That's just sexy! I love the black acrylic area for macro. Makes me wonder why that's not more common...
  2. Atif's Avatar
    Thanks Matt. Still a whole bunch to do. But its coming together nicely
  3. Mccoy85's Avatar
    i would be a little concerned that the armoir is not going to hold the weight of the tank without any extra support put in.
  4. Atif's Avatar
    hmmm. I though about that too! Front and back walls are 1 inch think and side walls are 2 inch thick. The base that the tank sits on is 1.5 inches however the weight will be distributed on the outer walls. We had the Armoir custom made a while ago to hold one of those bloody HUGE Sony Tube TV's and the weight of the TV was in the middle and not edges. I will look at that again in the morning.
  5. Mccoy85's Avatar
    i have a 48x30x20 tank and the stand that came with mine has 3/4" wood for the outside and they still framed the inside in with 2x4's. you have to figure that the tank is going to weigh a lot more than a tv ever will. Once all the water, rock and sand is in the tank you are looking at 1000+ pounds. If it was me, I would rather be safe than sorry.
  6. Atif's Avatar
    Understood. I estimated approx 850lbs. I will look at bracing it using aluminum on the inside to save space but still give me the strength. Good input.
  7. jlemoine2's Avatar
    You are off to a great start, Atif. I like the organization of your sump area, it looks professional. I would ditch the metal host clams though, they are going to rust out on you in such a humid environment.
  8. Atif's Avatar
    Agree with metal clamps. I ran out of the 1/2 plastic ones so they are there as place holders. I was just trying to see if everything would fit. I know i will have to take everything out at least one more time before it gets final approval for lock down
  9. glue slinger's Avatar
    WOW!! Intense... and...awesome!
  10. melev's Avatar
    Nice set up, thanks for sharing it with us. Can you see in the refugium when the light is on over it?
  11. Atif's Avatar
    melev - I will take better pictures with my Nikon soon. All picture thus far have been with iPhone. The refugium is black on 3 sides and clear in the front, hard to see without light on You will absolutely see inside from front. The design principle is to keep as much light as possible in refugium. Now that I know all my bits will fit, I will take everything out. Add some additional structural strength to base and the start the re-assembly process and begin water tests. I'm also waiting for a few items to be delivered which I purchased on black friday

    I have learned a lot from this build up. The technology available today far exceeds what was around 10 years ago when I had my first 50G tank. 50% of the project is science/engineering based to see if I could created something that was "almost" self managing and correcting. The other 50% is to have some bloody cool coral and fish !!
  12. Atif's Avatar
    Guys - I move my build project to Facebook so that my friends could see what I'm doing

    http://www.facebook.com/SaltH2OTank

    Take a look at the latest pictures. Also I took the whole thing down and added a bunch of 2x4 lumber for additional support based on Mccoy85 advice.